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Fabrik der Zukunft

Chemistry, process design and sustainable economic development

The results of this project were to deliver the basics for chemical process engineering taking into account the requirements of sustainable development. The proposed results will have to be in conformity with ecological, economic and social requirements for sustainability. Hence the processes will mostly be based on renewable resources.

Fabrik der Zukunft

Chemo-physical analysis and assessment of color alterations of selected hardwoods and development

Analyses of biochemical reactions causing colour changes during the hygrothermal treatment of selected hardwoods will lead to a model for defined and process-based colouration or maintenance of colour in drying and steaming processes. Based on this development the new drying and steaming schedules will be implemented in the industry.

Fabrik der Zukunft

Creating a concept for the development of a "lubrication service" to maximize plant life on the basis of ionic liquids as special lubricants.

Creating a concept of a "lubrication service" to maximize plant life and reduce their resources consumption - a combination of development service, production and lubricating service.

Nachhaltig Wirtschaften

Development of a comprehensive procedure within the design of high-speed-cutting processes in consideration of environmental protection and occupational health aspects

In the metal working industry high-speed-cutting (HSC) in connection with minimal quantity cooling-lubrication promises a high potential for saving process materials. On the one hand costs of purchase and disposal of metal working fluids (MWF) decrease, on the other hand the reduction of dermal diseases and emissions of MWF-dusts are expected.

Fabrik der Zukunft

Development of miniaturized, ceramic high-temperature fuel-cell-components using resources-perserving mass-production processes

The application of nano scaled powder and powder injection moulding (PIM) for energy efficient co-sintering of miniaturized solid oxid fuel cells which can produce current and heat by using renewable raw materials.

Fabrik der Zukunft

Establishment of a "Sustainability Label for repair-friendly constructed electr(on)ic household appliances (brown and white goods) as a shopping guideline for consumers"

The scope of the project comprises the development of criteria for a Sustainability Label for repair-friendly constructed appliances, marketing and PR activities with a focus on producers and consumers, training of auditors and labelling of at least one product.

Fabrik der Zukunft

Feasibility concept for a customer-focused and resource-efficient production of wood-products, considering a parquet factory as an example

An innovative approach aiming higher resource-efficiency and added value by using new quality standards and production systems in parquet industry. A customer friendly product will be possible by combining industrial production methods with the flexibilty of a manufacture.

Fabrik der Zukunft

Improvement of resource efficient use of wood

Modelling of wood processing in order to demonstrate the developments' impacts on performance

Fabrik der Zukunft

Increasing of the resources-efficiency by experimental optimisation of steam production and by reduction of production residues in a metal-processing factory

The project is based on the results of the currently running project "Use of waste heat and renewable energy sources in a metal-processing factory". In this project it was found, that nearly the half of the consumption of natural gas is needed for steam production. Based on calculations already carried out, it is planned to investigate experimentally the possibilities of increasing the resource-efficiency by lowering the steam temperature and by replacing steam by hot water. Further increasing of resource-efficiency shall be achieved by use of internal residues as an additional fuel in a solid fuel furnace.

Nachhaltig Wirtschaften

Integrated Service Models for increased resource-efficiency in the business-to-business sector (INERIWI)

For the major resource intensive commercial sectors the real function of products will be ana-lysed and elaborated how to provide the function of the product without selling it. Based on the present material intensity of the branches the potential reduction of environmental burden by applying such models as well as economic and social implications will be deduced.

Fabrik der Zukunft

Material utilization of end-of-term textiles

Mechanical processing of the non-reusable part of collected end-of-life apparels (e.g. cutting, sifting, etc.); development of marketable application for the obtained short fibers in the field of construction materials (e.g. bitumen modification)

Haus der Zukunft

Multifunctional City Nucleus

Sustainable mixed-use utilization of urban commercial and industrial areas with a specific focus on energy-related aspects.

Fabrik der Zukunft

New potentials using hardwood with small diameters in forestry and timber industry

Identification of potentials to use hardwood with small diameters (SDH) in Austria with the help of the value added chain from the forest's location to the processor. Analysis and evaluation of availability, quality and market potential.

Fabrik der Zukunft

Pilot machine for the production of lightweight sandwich-elements in batch mode consisting only of one polymer component.

Further development of a new technology for the production of lightweight sandwich-elements consisting only of one polymer component (for example polypropylene). This pilot machine is the basis to get all the necessary figures and experience for the development of the production machine and to produce the first parts of the car bodies for the zero series.

Ressourcenwende

PolyBacTex - Converting mixed textile waste into recycled fibres and cellulose for sustainable production

The project PolyBacTex is developing a solution for recycling of used mixed textiles by chemically separating and biotechnologically upgrading the individual fibre types (cellulose and polyester). This allows cellulose fibres to be recovered and returned to the fibre production process.

Fabrik der Zukunft

Product Service Systems Water

Based on former FdZ projects in the area of PSS, EMA and Zero Emission PSS Water develops and realises a guideline with which sustainable water management in industry and public utiliies as a service can be offered.

Fabrik der Zukunft

RAINBOW 2

Application and expansion of knowledge gained in the project Rainbow1 for the production of new, functionalised fibres using renewable resources as well as other fibre manufacturing methods in a pilot plant scale production.

Fabrik der Zukunft

Raise in efficiency due to optimized waste heat management in heat intensive processes of the metal-working industry

This project drives at optimizing the energy input at the manufacturing process of oil tempered spring steel. This aim is met by investigating different options of waste heat recovery from industrial furnaces and heat insulation of heat treatment bathes. Besides, options of lead removal from anthracite will be listed.

Fabrik der Zukunft

Raising efficiency by an optimized filters purification system using waste heat in metal industry

Purification and disposal of production effluents in waste water from metal manu¬fakturing processes is of economical and ecological importance for the Joh. Pengg AG. Econamical solutions for optimised purification of the filter textiles and the drying of the filter cake with waste heat have been found.

Nachhaltig Wirtschaften

Repair initiatives in Europe: innovations, business models, recommendations. Experiences from the PREPARE network

The European Union and many countries in Europe have begun to take individual measures to-wards “increasing the repair rate” here and there. With the help of surveys and interviews, which were carried out with the support of contacts provided by the “PREPARE” network, which has ex-isted for almost 30 years, this work collects information about such measures in other European countries - especially regarding “best practice examples” and “lessons learned” – and analyzes their transferability to Austria.