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Fabrik der Zukunft

Chemistry, process design and sustainable economic development

The results of this project were to deliver the basics for chemical process engineering taking into account the requirements of sustainable development. The proposed results will have to be in conformity with ecological, economic and social requirements for sustainability. Hence the processes will mostly be based on renewable resources.

Fabrik der Zukunft

Increasing of the resources-efficiency by experimental optimisation of steam production and by reduction of production residues in a metal-processing factory

The project is based on the results of the currently running project "Use of waste heat and renewable energy sources in a metal-processing factory". In this project it was found, that nearly the half of the consumption of natural gas is needed for steam production. Based on calculations already carried out, it is planned to investigate experimentally the possibilities of increasing the resource-efficiency by lowering the steam temperature and by replacing steam by hot water. Further increasing of resource-efficiency shall be achieved by use of internal residues as an additional fuel in a solid fuel furnace.

Fabrik der Zukunft

RAINBOW 2

Application and expansion of knowledge gained in the project Rainbow1 for the production of new, functionalised fibres using renewable resources as well as other fibre manufacturing methods in a pilot plant scale production.

Fabrik der Zukunft

Raising efficiency by an optimized filters purification system using waste heat in metal industry

Purification and disposal of production effluents in waste water from metal manu¬fakturing processes is of economical and ecological importance for the Joh. Pengg AG. Econamical solutions for optimised purification of the filter textiles and the drying of the filter cake with waste heat have been found.

Fabrik der Zukunft

Reprocessing of used goods - A strategy of sustainability and ist impact on the supply chain of a "factory of tomorrow"

Objective is to improve the competitiveness of reprocessing-activities as strategies towards higher resource productivity.The study will analyse the changes of the supply chain necessary to achieve this beyond the Point of Sale with regard to the re-integration of used goods in the supply chain.

Fabrik der Zukunft

Thermal detection of cracks on glowing wire during the process of rolling with regard to reduction of rejections

Developing a non-destructive and fully automated testing to detect surface cracks and laps in rolled wires during the production at temperature values of 800-1000°C and at a material speed of 30-40 m/s, with regard to reduction of rejections.

Fabrik der Zukunft

ZERIA 3 (Zero Emissions Research in Application)

Elaboration of the principles for zero emission enterprises. The results show that this approach can be realistic and economically advantageous in many cases.

Fabrik der Zukunft

ZERMEG III - Decision guidance for the visualisation of the achievements of sustainable corporate strategies

ZERMEG III creates a virtual factory of the future from the combination of the research results of different projects. This model will be used to generate real experience for managers in experimenting taking organisational and technical decisions with regard to a sustainable development.

Fabrik der Zukunft

ZERMET - Zero Emission Retrofitting For Existing Textile Plants

Minimisation of the consumption of water, chemicals and energy in the textile industry. Further development of the ZERMEG approach in the form of a questionnaire and application in the textile industry.