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Chemistry, process design and sustainable economic development
The results of this project were to deliver the basics for chemical process engineering taking into account the requirements of sustainable development. The proposed results will have to be in conformity with ecological, economic and social requirements for sustainability. Hence the processes will mostly be based on renewable resources.
Increasing of the resources-efficiency by experimental optimisation of steam production and by reduction of production residues in a metal-processing factory
The project is based on the results of the currently running project "Use of waste heat and renewable energy sources in a metal-processing factory". In this project it was found, that nearly the half of the consumption of natural gas is needed for steam production. Based on calculations already carried out, it is planned to investigate experimentally the possibilities of increasing the resource-efficiency by lowering the steam temperature and by replacing steam by hot water. Further increasing of resource-efficiency shall be achieved by use of internal residues as an additional fuel in a solid fuel furnace.
RAINBOW 2
Application and expansion of knowledge gained in the project Rainbow1 for the production of new, functionalised fibres using renewable resources as well as other fibre manufacturing methods in a pilot plant scale production.
Raising efficiency by an optimized filters purification system using waste heat in metal industry
Purification and disposal of production effluents in waste water from metal manu¬fakturing processes is of economical and ecological importance for the Joh. Pengg AG. Econamical solutions for optimised purification of the filter textiles and the drying of the filter cake with waste heat have been found.
Reprocessing of used goods - A strategy of sustainability and ist impact on the supply chain of a "factory of tomorrow"
Objective is to improve the competitiveness of reprocessing-activities as strategies towards higher resource productivity.The study will analyse the changes of the supply chain necessary to achieve this beyond the Point of Sale with regard to the re-integration of used goods in the supply chain.
Thermal detection of cracks on glowing wire during the process of rolling with regard to reduction of rejections
Developing a non-destructive and fully automated testing to detect surface cracks and laps in rolled wires during the production at temperature values of 800-1000°C and at a material speed of 30-40 m/s, with regard to reduction of rejections.
ZERIA 3 (Zero Emissions Research in Application)
Elaboration of the principles for zero emission enterprises. The results show that this approach can be realistic and economically advantageous in many cases.
ZERMEG III - Decision guidance for the visualisation of the achievements of sustainable corporate strategies
ZERMEG III creates a virtual factory of the future from the combination of the research results of different projects. This model will be used to generate real experience for managers in experimenting taking organisational and technical decisions with regard to a sustainable development.
ZERMET - Zero Emission Retrofitting For Existing Textile Plants
Minimisation of the consumption of water, chemicals and energy in the textile industry. Further development of the ZERMEG approach in the form of a questionnaire and application in the textile industry.