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Nachhaltig Wirtschaften

Hemp Ski, Recyclable ski manufacturing from hemp, bio-resin and waste streams

In industrial production for alpine skis, epoxy resins of fossil origin and pre-impregnated glass fiber reinforcements are processed today. Innovations that replace environmentally critical materials in skis with biogenic substitute materials with an improved environmental balance have so far been limited to the production of small series. This circumstance motivated the consortium to develop a solution for a circular bioeconomy with the HempSki project, which will also make industrial ski production from renewable raw materials and waste streams possible in the future.

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IRONER - Potential for innovative and sustainable recycling of steel

Within the framework of the IRONER project, open questions were identified and the necessary innovations for increased steel recycling were developed. In addition to a material flow analysis, stakeholder interviews and ecological and economic considerations, the influences of increased steel recycling on metallurgical processes and material properties of steel products were examined.

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KAFKA - Development of cascade reactions for a circular economy

KAFKA aims to expedite the development of biorefinery processes and showcase the potential of process cascades for producing high-quality chemical products from biogenic resources/waste. The central element of the project is an innovative reactor platform that flexibly combines biotechnological, electrochemical, and thermal processes. Investigations into new process cascades to enable a circular economy are thereby accelerated.

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LightCycle

Fiber-reinforced thermoplastic composite components with low weight, so-called lightweight components for transport and mobility, lead to significant CO2 savings. Despite established production technologies and weight savings, further progress in lightweight construction is increasingly difficult because the sustainability of these products is currently not given due to the unresolved recycling problem, although the regulations require, among other things, 85 % recycling of an end-of-life vehicle.

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MeteoR – mechanical-thermochemical process combinations for the recycling of fine fractions from waste treatment facilities

In waste treatment plants large quantities of fine fractions are generated. Due to their heterogeneity and properties, these fractions are currently not used although they contain a whole range of materials that represent valuable resources. The aim of the project MeteoR is to enable the utilization of all components (mineral, metallic, and combustible) of fine fractions by combining mechanical and thermochemical processes, to close material cycles and to significantly contribute to the further development of the Austrian circular economy and the reduction of CO2 emissions.

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NNATT - Sustainable use of excavated materials from civil engineering and tunnelling using sensor-based technologies

The holistic system developed in the NNATT project for the sustainable utilisation of excavated materials starts with the geology and extends through the construction process to recycling. With the help of sensor-based real-time analyses and an AI-supported decision matrix, excavated materials are separated and further developed into customised products.

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OPENing Re-Use – Optimal planning decisions in the re-use sector

In an operational context, companies in the circular economy are faced daily with the question of whether a used product should be repaired, remanufactured, refurbished or recycled. The decision on what to do with used products is fraught with a great deal of uncertainty and must be made on a case-by-case basis - product-individually and depending on factors such as brand, condition, age, demand or recycling possibilities. As part of the "OPENing Re-Use" project, a business planning tool is being developed to support companies in their re-use planning, thereby increasing the efficiency of re-use processes and making re-use activities even more competitive with the purchase of new products.

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PET2More - Biotechnological upcycling of PET plastic waste as a contribution to the gradual reduction of petroleum-based raw material dependency

The aim of the PET2More project is to develop a biotechnological process for upcycling PET plastic monomer waste. To this end, previously unknown and unavailable decarboxylase enzymes for the conversion of terephthalic acid and 2,5-furandicarboxylic acid into valuable chemicals such as benzoic acid and furan-2-carboxylic acid are to be identified, characterized and optimized by means of enzyme engineering.

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PVReValue – Holistic recycling of photovoltaic modules

The PVReValue research project is pursuing a new approach to the holistic recycling of photovoltaic modules, based on an innovative multi-stage composite separation process that is being developed in the course of the project. The multi-stage separation process and the novel combination of modern treatment processes are expected to achieve a recycling rate of more than 95 wt.-%.

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Pyrolysis technologies in Europe

Technology overview of medium-fast pyrolysis for decentralised applications, for small and medium-sized enterprises and for the circular economy

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QB3R – Quality controlled high‐performance components consisting of 100% bio‐based resins with high potential in repair and recycling

The QB3R project aims to develop an epoxy resin system having a 100% bio‐based carbon content. The QB3R resin will be processable with various different manufacturing techniques resulting in high performance components for long‐lasting material goods.

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RE-FORM earth - Earth Building for Building Sector Transformation

In order to promote the use of earth, the RE-FORM earth project is creating a planning basis for the construction of structures and buildings containing earth. In order to counter uncertainties regarding the health effects of earth building materials, a comprehensive program is being carried out to investigate radiation exposure and potential pollutants in earth. By erecting a temperature-controlled rammed earth wall in a test room with subsequent measurements, the aim is to determine the extent to which the material can contribute to healthy indoor air due to its moisture-regulating properties and help to balance out energy peaks.

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RE:STOCK INDUSTRY - Digital framework for the circular reuse of existing structures for vertical production

RE:STOCK INDUSTRY is developing AI-based Scan-to-FEM methods, vertical 3D production concepts, and an interactive AR application for precise capturing, modelling, and analysis of industrial buildings' load-bearing structures. The aim is to determine the potential of the structure for reuse, modernization, and vertical expansion, considering aspects of circular economy.

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ReKEP

ReKEP relies on reusable transport containers instead of (disposable) cardboard packaging. These should be affordable, effective and flexible to use in the CEP sector (courier, express, parcel). The logistics processes involved are examined and adjustments are proposed to achieve economic, ecological and social sustainability.

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ReTarget - Re-manufacturing and re-purposing of high-quality sputter materials

The project objective is to reduce the energy input in the production of sputtering targets by at least 20 % by direct re-manufacturing of used, precious metal targets. In addition, the utilization rate will be increased from an average of 20-30 % to 70-80 % through a direct re-purpose approach, as well as by optimizing the sputtering process. This will allow a significant reduction of the footprint of the sputtering process.

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Repair initiatives in Europe: innovations, business models, recommendations. Experiences from the PREPARE network

The European Union and many countries in Europe have begun to take individual measures to-wards “increasing the repair rate” here and there. With the help of surveys and interviews, which were carried out with the support of contacts provided by the “PREPARE” network, which has ex-isted for almost 30 years, this work collects information about such measures in other European countries - especially regarding “best practice examples” and “lessons learned” – and analyzes their transferability to Austria.

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Road-to-Road/ Verschränkung neuartiger Methoden zur effizienten „Road-to-Road“ Inwertsetzung von Altasphalt

The planned combination of experimental and model-based methods for assessing/describing the behavior of asphalt shall enable the goal-oriented optimization of the performance/durability of recycled asphalt, with the resulting positive effects (CO2 balance, transport distances, landfill volume) being quantified within the project.

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SHyRE - Sulfuric acid and hydrogen production for the electronics industry through innovative recycling

In SHyRE, an innovative process for sulfuric acid recycling is being developed. The aim is to efficiently produce high-purity sulfuric acid and hydrogen by combining novel decomposition processes with electrochemical methods.

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UPTextIL - Upcycling cellulose from used textiles into high-strength filaments using spinning technology in ionic liquids

The aim of the project is to develop a process for spinning cellulose from used textiles using ionic liquids, to analyze potential impurities in this recycling material stream, and to develop strategies for their removal or avoidance during the spinning process. The project aims to lay the foundations for closing the material cycle of cellulose from used textiles.

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Wastewater cycle. Cascadic recycling of wastewater and organic residue streams in buildings.

Basic research is being conducted for a sustainable cycle-oriented system for the building-integrated recycling of wastewater and food waste. This includes nutrient recovery for a sustainable circulation system (production of plant fertiliser and biochar), electricity production to meet the demand (up to 15 %) of plus-energy buildings, as well as water recovery for irrigation of the building's own or urban greenery and for summer cooling.