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Fabrik der Zukunft

Material utilization of end-of-term textiles

Mechanical processing of the non-reusable part of collected end-of-life apparels (e.g. cutting, sifting, etc.); development of marketable application for the obtained short fibers in the field of construction materials (e.g. bitumen modification)

Fabrik der Zukunft

ZERIA 3 (Zero Emissions Research in Application)

Elaboration of the principles for zero emission enterprises. The results show that this approach can be realistic and economically advantageous in many cases.

Fabrik der Zukunft

Improvement of resource efficient use of wood

Modelling of wood processing in order to demonstrate the developments' impacts on performance

Fabrik der Zukunft

THECLA

Fabrik der Zukunft

Raising efficiency by an optimized filters purification system using waste heat in metal industry

Purification and disposal of production effluents in waste water from metal manu¬fakturing processes is of economical and ecological importance for the Joh. Pengg AG. Econamical solutions for optimised purification of the filter textiles and the drying of the filter cake with waste heat have been found.

Fabrik der Zukunft

Bio-R: Applications for treating Cellulosic bodies with supercritical carbon dioxide

The target of this project is the screening of the opportunities, resulting of the combination of treating Cellulosic bodies with supercritical carbon dioxide. In general, the change of the porous structure depending on the way of fiber drying and the opportunity to incorporate active compounds and the development of analytical methods to track them within Cellulosic bodies.

Fabrik der Zukunft

GREEN BIOREFINERY - Technical, economic and ecological optimisation of value chains by the introduction and efficient use of sustainable raw materials (SUSPRISE Joint Call)

Green Biorefinery stands for the sustainable and highly integrated processing of green biomass into multiple products. The project deals with the assessment and development of required technology for selected feedstock and evaluates market potential for out-products as well as the implementation potential for introduced processes.

Fabrik der Zukunft

NATHPRO: Development of NATural fiber High performance pultrusion PROfiles (SUSPRISE Joint Call)

Development of strong, light, weather and heat resistant natural fiber profiles by combining the the advantages of a pultrusion technology with the advantages of natural fibers.

Fabrik der Zukunft

NATUBAR - Natural raw materials for specific barrier applications in paper and board (SUSPRISE Joint Call)

NATUBAR is an industrial research project. It consists of researching and developing a totally new approach to starch modification namely selective oxidation as patented by Glycanex as well as the application in modern folding box boards and the photopaper production environment.

Fabrik der Zukunft

RAILWASTE - Production of railway sleepers by mixed plastic waste (SUSPRISE Joint Call)

Production of railway crossties ("sleepers") from an alternative (renewable) raw material

Fabrik der Zukunft

SERECARB - SElective REcovery of Calcium CARBonate in paper sludge (SUSPRISE Joint Call)

Developing a new process based on selective recovery of calcium carbonate from paper mill effluents and sludge, purification, conversion into precipitated calcium carbonate (PCC) and reuse as filler in paper making.

Fabrik der Zukunft

Resource-saving and sustainable production of high-quality steel by enhanced on-line control of stirring efficiency in vacuum degassing (SUSPRISE Joint Call)

For vacuum degassing of liquid steel, as it is used for production of high quality steel grades, an improved on-line monitoring and control system will be developed and applied. Thus the reliability of the vacuum degassing process will be improved, and simultaneously the consumption of energy and resources will be reduced.

Fabrik der Zukunft

Raise in efficiency due to optimized waste heat management in heat intensive processes of the metal-working industry

This project drives at optimizing the energy input at the manufacturing process of oil tempered spring steel. This aim is met by investigating different options of waste heat recovery from industrial furnaces and heat insulation of heat treatment bathes. Besides, options of lead removal from anthracite will be listed.

Fabrik der Zukunft

Thermal detection of cracks on glowing wire during the process of rolling with regard to reduction of rejections

Developing a non-destructive and fully automated testing to detect surface cracks and laps in rolled wires during the production at temperature values of 800-1000°C and at a material speed of 30-40 m/s, with regard to reduction of rejections.

Fabrik der Zukunft

ZERMEG III - Decision guidance for the visualisation of the achievements of sustainable corporate strategies

ZERMEG III creates a virtual factory of the future from the combination of the research results of different projects. This model will be used to generate real experience for managers in experimenting taking organisational and technical decisions with regard to a sustainable development.

Fabrik der Zukunft

Shutdown factory - Central control and communication system and overall concept for a reduction of energy cost and optimization of resources during the stand-by-mode of industry facilities

Development of solutions to reduce the energy cost during the stand-by-mode of industry facilities. Focus areas: innovative control and communication system for the problem of the shut down and start up, entire concept on energy savings cost during the stand-by-mode, creating awareness concerning the problem in the industry

Fabrik der Zukunft

ZERMEG - Zero Emission Retrofitting Of Existing Galvanizing Plants

Method to optimize existing galvanizing plants consequently with the goal of zero emission and zero waste enterprises, to minimize operating cost including benchmarks and three case studies

Fabrik der Zukunft

Development of methods and procedures to automate the operative production control and scheduling considering the aspects of sustainability

The production order doesn't only influence logistic and operational ratios, but also shows effects on the environment as well as ergonomics and the staff's psychology. Aim of the project was to develop a method to optimize the job order planning in consideration of an integrated evaluation in terms of sustainable economic activity.

Nachhaltig Wirtschaften

Waste heat utilisation and use of renewable energy sources in a metal-working enterprise

Use of waste heat and covering of the remaining energy demand by the renewable energy sources hydropower and biomass in a metal-processing company.

Fabrik der Zukunft

Data-based processes for the creation and formulation of production data for complex industrial plants.

Development and evaluation of a process to automatically create models from existing production data of industrial plants. These models can be used to optimize the production process and plant equipment (scrap, quality, use of raw materials and energy) or to detect and predict faults.