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Fabrik der Zukunft

The sustainable hospital. Dissemination.

Following two successful "Fabrik der Zukunft" projects on the theme of sustainable hospitals ("Feasibility study" 2004-2005 and "Testing in a pilot hospital" 2006-2008) the results and key findings were disseminated by a diversified dissemination strategy. The project was based on an intensive and successful more than four-year cross-disciplinary cooperation involving the pilot hospital (SMZ Otto Wagner Spital), the Viennese Hospital Association, the Immanuel Diakonie Group (Berlin) and an interdisciplinary team of researchers.

Fabrik der Zukunft

Increasing of the resources-efficiency by experimental optimisation of steam production and by reduction of production residues in a metal-processing factory

The project is based on the results of the currently running project "Use of waste heat and renewable energy sources in a metal-processing factory". In this project it was found, that nearly the half of the consumption of natural gas is needed for steam production. Based on calculations already carried out, it is planned to investigate experimentally the possibilities of increasing the resource-efficiency by lowering the steam temperature and by replacing steam by hot water. Further increasing of resource-efficiency shall be achieved by use of internal residues as an additional fuel in a solid fuel furnace.

Fabrik der Zukunft

Identification of services, wood and non-wood products in sustainable forest management

The ecological, economic and social effects of services, wood and non-wood products on sustainable forest management, the marketing potential and the relevance of sustainable measures are analysed.

Fabrik der Zukunft

Reduction of Broke in Paper Production

Development of a measurement and control system that detects paper deformation during production. Thus, broke is reduced, significant savings in energy use are achieved, and the economic efficiency is well increased.

Fabrik der Zukunft

Improvement of resource efficient use of wood

Modelling of wood processing in order to demonstrate the developments' impacts on performance

Fabrik der Zukunft

Data-based processes for the creation and formulation of production data for complex industrial plants.

Development and evaluation of a process to automatically create models from existing production data of industrial plants. These models can be used to optimize the production process and plant equipment (scrap, quality, use of raw materials and energy) or to detect and predict faults.

Fabrik der Zukunft

Ecologically friendly resin impregnation of rotating machines with the use of the joule effect

Windings of rotating machines or electrical generators (e. g. wind and water power generators) are impregnated with resin. A new technology using the heating effect of current is investigated. The high efficiency of heating with the joule effect results in quick heating of stator leading to fast gelling of the resin, which implies low emission.

Nachhaltig Wirtschaften

Wood-processing employing a superimposition of ultrasonic vibrations

Development of wood-processing techniques employing high-frequency ultrasonic vibrations in terms of applications in the woodworking industry.

Nachhaltig Wirtschaften

ZERMEG II - Zero emission retrofitting method for existing galvanising plants

ZERMEG II is the follow up project of ZERMEG, which was commissioned after the first call of the Austrian Factory of the Future program in 2001. The project developed a method to revamp existing galvanising plants in order to operate them with a maximum reduction of the use of chemicals and maximum recycling.

Fabrik der Zukunft

Apple & pear cascade: more value added in the Mostviertel region through bio-cascading

Creating a concept for the bio-cascading of apple and pear pomace in the Mostviertel region for an increased value added through innovative local products. Development of strategies for the implementation of a pilot plant.

Fabrik der Zukunft

De-lacquering as a service

Development of the service of de-lacquering in industrial plants on the basis of pulsed high pressure water with a new, energy efficient high pressure pump. Further possible applications will be searched for and evaluated.

Fabrik der Zukunft

PSS-ÖB - Strategies to deal with barriers to the implementation of ecoefficient Product-Service-Systems in Public Procurement

Analysis of factors that support or hinder the implementation of Product-Service-Systems in public procurement, development of strategies to overcome those obstacles and investiga-tion and documentation of available Good-Practice-Examples.

Fabrik der Zukunft

Development of a method and an innovative machine for the industrial application of environmentally friendly, mineral oil free lubricants in deep drawing processes

Eliminating the usage of mineral oil based lubricants in deep drawing processes by an innovative machine for clean application of environmentally friendly wax-based forming emulsions.

Fabrik der Zukunft

Quantitative and qualitative identification of relevant secondary raw material flows in Austria

In the course of the raw material initiative, the European Commission classified a number of elements and basic materials (including rare earth elements, gallium, germanium, platinum group metals and tantalum) as critical raw materials because of their doubtful future access. In order to operate appropriate recycling of these particular critical raw materials, the primary aim of the present project is to identify the waste streams and to investigate their quality and the quantity of critical raw materials. As a basis for presented aim a "Secondary Raw Material Map Austria 2030", which represents the theoretical, the real and in the future reachable potential of this critical secondary raw materials, is developed.

Fabrik der Zukunft

ZERMET - Zero Emission Retrofitting For Existing Textile Plants

Minimisation of the consumption of water, chemicals and energy in the textile industry. Further development of the ZERMEG approach in the form of a questionnaire and application in the textile industry.

Fabrik der Zukunft

Development of an eco-efficient alternate building material by using biogenic fountain remnants to act as binders

Development of alternative construction material "Mixolith" with wood ashes from power plants (biomass energy) as hydraulic binders. Evidence of product properties for construction of embankment safeguard dams or road construction. Many years of experience with alternative construction material.

Fabrik der Zukunft

Development of low emission cleaning processes for metal surfaces considering manufacturing processes within the automotive industry

Development of technological optimisation of cleaning processes within the automotive industry which guarantee defined cleaning requirements and fulfil the criteria of a sustainable process design with near zero emissions.

Nachhaltig Wirtschaften

Integrated Service Models for increased resource-efficiency in the business-to-business sector (INERIWI)

For the major resource intensive commercial sectors the real function of products will be ana-lysed and elaborated how to provide the function of the product without selling it. Based on the present material intensity of the branches the potential reduction of environmental burden by applying such models as well as economic and social implications will be deduced.

Fabrik der Zukunft

Innovative technology for the treatment of municipal and industrial waste water and process waters (INNOWATEC)

Evaluation of a technology as a supporting module for process water and waste water treatment and testing in laboratory and pilot tests for specific fields of application in operational water management.

Fabrik der Zukunft

Pilot machine for the production of lightweight sandwich-elements in batch mode consisting only of one polymer component.

Further development of a new technology for the production of lightweight sandwich-elements consisting only of one polymer component (for example polypropylene). This pilot machine is the basis to get all the necessary figures and experience for the development of the production machine and to produce the first parts of the car bodies for the zero series.