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Fabrik der Zukunft

Resource-saving and sustainable production of high-quality steel by enhanced on-line control of stirring efficiency in vacuum degassing (SUSPRISE Joint Call)

For vacuum degassing of liquid steel, as it is used for production of high quality steel grades, an improved on-line monitoring and control system will be developed and applied. Thus the reliability of the vacuum degassing process will be improved, and simultaneously the consumption of energy and resources will be reduced.

Fabrik der Zukunft

Repa & Service Mobil

Development/preparation of a mobile repair and service-point and pilot-implementation at large company sites or centres with high customer-frequency. Supporting of sustainable product-services - especially repair-services - in connection with efficient logistical and organisational processes in relation to product-service-systems; reduction of market-barriers and sensitisation of the general public for sustainable consumption.

Fabrik der Zukunft

Raise in efficiency due to optimized waste heat management in heat intensive processes of the metal-working industry

This project drives at optimizing the energy input at the manufacturing process of oil tempered spring steel. This aim is met by investigating different options of waste heat recovery from industrial furnaces and heat insulation of heat treatment bathes. Besides, options of lead removal from anthracite will be listed.

Fabrik der Zukunft

Thermal detection of cracks on glowing wire during the process of rolling with regard to reduction of rejections

Developing a non-destructive and fully automated testing to detect surface cracks and laps in rolled wires during the production at temperature values of 800-1000°C and at a material speed of 30-40 m/s, with regard to reduction of rejections.

Fabrik der Zukunft

ZERIA 3 (Zero Emissions Research in Application)

Elaboration of the principles for zero emission enterprises. The results show that this approach can be realistic and economically advantageous in many cases.

Fabrik der Zukunft

ZERMEG III - Decision guidance for the visualisation of the achievements of sustainable corporate strategies

ZERMEG III creates a virtual factory of the future from the combination of the research results of different projects. This model will be used to generate real experience for managers in experimenting taking organisational and technical decisions with regard to a sustainable development.

Fabrik der Zukunft

Shutdown factory - Central control and communication system and overall concept for a reduction of energy cost and optimization of resources during the stand-by-mode of industry facilities

Development of solutions to reduce the energy cost during the stand-by-mode of industry facilities. Focus areas: innovative control and communication system for the problem of the shut down and start up, entire concept on energy savings cost during the stand-by-mode, creating awareness concerning the problem in the industry

Fabrik der Zukunft

ZERMEG - Zero Emission Retrofitting Of Existing Galvanizing Plants

Method to optimize existing galvanizing plants consequently with the goal of zero emission and zero waste enterprises, to minimize operating cost including benchmarks and three case studies

Fabrik der Zukunft

Development of methods and procedures to automate the operative production control and scheduling considering the aspects of sustainability

The production order doesn't only influence logistic and operational ratios, but also shows effects on the environment as well as ergonomics and the staff's psychology. Aim of the project was to develop a method to optimize the job order planning in consideration of an integrated evaluation in terms of sustainable economic activity.

Nachhaltig Wirtschaften

Waste heat utilisation and use of renewable energy sources in a metal-working enterprise

Use of waste heat and covering of the remaining energy demand by the renewable energy sources hydropower and biomass in a metal-processing company.

Fabrik der Zukunft

Material utilization of end-of-term textiles

Mechanical processing of the non-reusable part of collected end-of-life apparels (e.g. cutting, sifting, etc.); development of marketable application for the obtained short fibers in the field of construction materials (e.g. bitumen modification)

Fabrik der Zukunft

THECLA

Fabrik der Zukunft

Bio-Minimum-Lubrication

Development of a Minimum quantity lubrication system employed in metal working industry using an oil-in-water emulsion based on renewable primary products.

Fabrik der Zukunft

Improvement of resource efficient use of wood

Modelling of wood processing in order to demonstrate the developments' impacts on performance

Fabrik der Zukunft

Data-based processes for the creation and formulation of production data for complex industrial plants.

Development and evaluation of a process to automatically create models from existing production data of industrial plants. These models can be used to optimize the production process and plant equipment (scrap, quality, use of raw materials and energy) or to detect and predict faults.

Fabrik der Zukunft

Ecologically friendly resin impregnation of rotating machines with the use of the joule effect

Windings of rotating machines or electrical generators (e. g. wind and water power generators) are impregnated with resin. A new technology using the heating effect of current is investigated. The high efficiency of heating with the joule effect results in quick heating of stator leading to fast gelling of the resin, which implies low emission.

Nachhaltig Wirtschaften

Wood-processing employing a superimposition of ultrasonic vibrations

Development of wood-processing techniques employing high-frequency ultrasonic vibrations in terms of applications in the woodworking industry.

Nachhaltig Wirtschaften

ZERMEG II - Zero emission retrofitting method for existing galvanising plants

ZERMEG II is the follow up project of ZERMEG, which was commissioned after the first call of the Austrian Factory of the Future program in 2001. The project developed a method to revamp existing galvanising plants in order to operate them with a maximum reduction of the use of chemicals and maximum recycling.

Fabrik der Zukunft

Apple & pear cascade: more value added in the Mostviertel region through bio-cascading

Creating a concept for the bio-cascading of apple and pear pomace in the Mostviertel region for an increased value added through innovative local products. Development of strategies for the implementation of a pilot plant.

Fabrik der Zukunft

De-lacquering as a service

Development of the service of de-lacquering in industrial plants on the basis of pulsed high pressure water with a new, energy efficient high pressure pump. Further possible applications will be searched for and evaluated.