Increasing of the resources-efficiency by experimental optimisation of steam production and by reduction of production residues in a metal-processing factory
The project is based on the results of the currently running project "Use of waste heat and renewable energy sources in a metal-processing factory". In this project it was found, that nearly the half of the consumption of natural gas is needed for steam production. Based on calculations already carried out, it is planned to investigate experimentally the possibilities of increasing the resource-efficiency by lowering the steam temperature and by replacing steam by hot water. Further increasing of resource-efficiency shall be achieved by use of internal residues as an additional fuel in a solid fuel furnace.
With the development of a hydrogen-carbon nanofiber production in a continuous process carbon nanofibers can be produced in an economic way and at the same time access to environmentally friendly hydrogen is enabled.
Industrial waste heat is predominantly instationary. Thus utilisation of industrial waste heat in district heating systems is constrained. A database and an evaluation methodology were developed to support increased utilisation of this heat source.
Windings of rotating machines or electrical generators (e. g. wind and water power generators) are impregnated with resin. A new technology using the heating effect of current is investigated. The high efficiency of heating with the joule effect results in quick heating of stator leading to fast gelling of the resin, which implies low emission.
Development of the service of de-lacquering in industrial plants on the basis of pulsed high pressure water with a new, energy efficient high pressure pump. Further possible applications will be searched for and evaluated.
The project gives an overview of the supply and demand for biofuels specifically dealing with the situation in Europe and that in threshold and developing countries using case studies as examples. Cases: Sweden and France as importing countries in the EU, and Senegal as a (potential) exporting nation.
Solar thermal cooling system consisting of a parabolic trough collector field and a steam jet ejector chiller
A solar thermal cooling system consisting of a parabolic trough collector field and a steam jet ejector chiller has been developed. The necessary components were built and tested and finally put together to get an operating pilot plant at the test facility.
Development and optimization of a parabolic trough solar collector for generation of process heat for industrial processes
Development and optimization of a parabolic trough solar collector for generation of process heat for industrial processes. The operating performance and optimization possibilities of a prototype were evaluated and an improved prototype was tested with respect to its efficiency characteristics as well as in a small-scale application with a realistic load profile.
Green Biorefinery - Phase 3: Development of technologies for intensification of process concerning extraction and utilisation of lactic acid, amino acids and gras fibres
Optimisation of downstream processing of a Green Biorefinery for separating lactic acid and amino acids out of silage juice applying chromatography; fundamental test for utilising the fibre fraction for hydro-greening and for horticulture substrate.
Construction of a biogas tank built of prefabricated reinforced concrete elements, erected and operated at an existing biogas plant in Bruck an der Leitha. The precast concrete technology promised a lot of advantages but also posed a lot of questions that had to be solved. These problems considered especially the sealing method and the general construction with precast concrete elements.
Development of criteria for the communication of energy efficiency for classifying plastics processing machines
The aim of this project is the development of a measuring standard for the energy demand and efficiency criteria for classifying plastics processing machines. Based on this a communication instrument for the energy efficiency shall be developed.
Transfer of results of the program "Factory of Tomorrow" into the target groups of energy managers and energy consultants
Transfer of results of the program "Factory of Tomorrow" with respect to energy efficiency and increased adoption of renewable energy technologies into the target groups of internal energy managers and external energy consultants. The transfer activities include carrying out a one-day-seminar twice and the preparation of freely available training materials.
The application of PEM fuel cells is limited to certain singular products. The reason for this are the relatively high prices for the components of a PEM fuel cell. It is the aim of this project to fabricate the components of a PEM fuel cell by using mass production technologies such as injection moulding. In sequence this will lead to wide-spread applications of PEM fuel cells (personal-power-plant).
New and better solvents for CO2 absorption can reduce the costs of Carbon Capture and Storage significantly. Therefore, the ability to absorb CO2 and the vapour - liquid equilibrium curve of different new solvents will be determined in the laboratory and under real operating conditions at a power plant. Furthermore, the achievable CO2 removal efficiency of spray towers will also be investigated for different solvents.
Purification and disposal of production effluents in waste water from metal manu¬fakturing processes is of economical and ecological importance for the Joh. Pengg AG. Econamical solutions for optimised purification of the filter textiles and the drying of the filter cake with waste heat have been found.
Information systems for ecological industry clusters - Case study industrial region Mödling (Lower Austria)
Development of a comprehensive, transparent and user-friendly concept of enhanced interlinkage of material and energy flows through increased information exchange and shows the resulting pollution reducing in conjunction with economic benefits for the companies.
Development of miniaturized, ceramic high-temperature fuel-cell-components using resources-perserving mass-production processes
The application of nano scaled powder and powder injection moulding (PIM) for energy efficient co-sintering of miniaturized solid oxid fuel cells which can produce current and heat by using renewable raw materials.
PROMISE - Production with solar energy. Study on the potential of thermal solar energy systems in trade and industry depending on the production processes
Documentation of realized plants for the use of thermal solar energy in trade and industry companies. Identification of production processes and branches, which have a demand for low-temperature heat. Determine the potential of solarthermal systems to provide low-temperature heat. Case studies for branches and processes with the highest mid-term potential for realization of a solar plant.
Raise in efficiency due to optimized waste heat management in heat intensive processes of the metal-working industry
This project drives at optimizing the energy input at the manufacturing process of oil tempered spring steel. This aim is met by investigating different options of waste heat recovery from industrial furnaces and heat insulation of heat treatment bathes. Besides, options of lead removal from anthracite will be listed.
Shutdown factory - Central control and communication system and overall concept for a reduction of energy cost and optimization of resources during the stand-by-mode of industry facilities
Development of solutions to reduce the energy cost during the stand-by-mode of industry facilities. Focus areas: innovative control and communication system for the problem of the shut down and start up, entire concept on energy savings cost during the stand-by-mode, creating awareness concerning the problem in the industry