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Fabrik der Zukunft

Chemistry, process design and sustainable economic development

The results of this project were to deliver the basics for chemical process engineering taking into account the requirements of sustainable development. The proposed results will have to be in conformity with ecological, economic and social requirements for sustainability. Hence the processes will mostly be based on renewable resources.

Fabrik der Zukunft

Creating a concept for the development of a "lubrication service" to maximize plant life on the basis of ionic liquids as special lubricants.

Creating a concept of a "lubrication service" to maximize plant life and reduce their resources consumption - a combination of development service, production and lubricating service.

Nachhaltig Wirtschaften

Development of a comprehensive procedure within the design of high-speed-cutting processes in consideration of environmental protection and occupational health aspects

In the metal working industry high-speed-cutting (HSC) in connection with minimal quantity cooling-lubrication promises a high potential for saving process materials. On the one hand costs of purchase and disposal of metal working fluids (MWF) decrease, on the other hand the reduction of dermal diseases and emissions of MWF-dusts are expected.

Fabrik der Zukunft

Development of methods and procedures to automate the operative production control and scheduling considering the aspects of sustainability

The production order doesn't only influence logistic and operational ratios, but also shows effects on the environment as well as ergonomics and the staff's psychology. Aim of the project was to develop a method to optimize the job order planning in consideration of an integrated evaluation in terms of sustainable economic activity.

Fabrik der Zukunft

Feasibility concept for a customer-focused and resource-efficient production of wood-products, considering a parquet factory as an example

An innovative approach aiming higher resource-efficiency and added value by using new quality standards and production systems in parquet industry. A customer friendly product will be possible by combining industrial production methods with the flexibilty of a manufacture.

Fabrik der Zukunft

Pilot machine for the production of lightweight sandwich-elements in batch mode consisting only of one polymer component.

Further development of a new technology for the production of lightweight sandwich-elements consisting only of one polymer component (for example polypropylene). This pilot machine is the basis to get all the necessary figures and experience for the development of the production machine and to produce the first parts of the car bodies for the zero series.

Fabrik der Zukunft

Product Service Systems Water

Based on former FdZ projects in the area of PSS, EMA and Zero Emission PSS Water develops and realises a guideline with which sustainable water management in industry and public utiliies as a service can be offered.

Fabrik der Zukunft

Semi-manual dismantling of small electric and electronic equipment

Improving the tecnology of manual dismantling processes of small electric and electronical appliances, used in social enterprises. Via software modules, developed do analise dismantling processes, from dismantling-factories to dismantling-parks.

Fabrik der Zukunft

Thermal detection of cracks on glowing wire during the process of rolling with regard to reduction of rejections

Developing a non-destructive and fully automated testing to detect surface cracks and laps in rolled wires during the production at temperature values of 800-1000°C and at a material speed of 30-40 m/s, with regard to reduction of rejections.

Nachhaltig Wirtschaften

Wood-processing employing a superimposition of ultrasonic vibrations

Development of wood-processing techniques employing high-frequency ultrasonic vibrations in terms of applications in the woodworking industry.

Fabrik der Zukunft

ZERMET - Zero Emission Retrofitting For Existing Textile Plants

Minimisation of the consumption of water, chemicals and energy in the textile industry. Further development of the ZERMEG approach in the form of a questionnaire and application in the textile industry.