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Fabrik der Zukunft

Development of methods and procedures to automate the operative production control and scheduling considering the aspects of sustainability

The production order doesn't only influence logistic and operational ratios, but also shows effects on the environment as well as ergonomics and the staff's psychology. Aim of the project was to develop a method to optimize the job order planning in consideration of an integrated evaluation in terms of sustainable economic activity.

Fabrik der Zukunft

Improvement of resource efficient use of wood

Modelling of wood processing in order to demonstrate the developments' impacts on performance

Fabrik der Zukunft

Increasing of the resources-efficiency by experimental optimisation of steam production and by reduction of production residues in a metal-processing factory

The project is based on the results of the currently running project "Use of waste heat and renewable energy sources in a metal-processing factory". In this project it was found, that nearly the half of the consumption of natural gas is needed for steam production. Based on calculations already carried out, it is planned to investigate experimentally the possibilities of increasing the resource-efficiency by lowering the steam temperature and by replacing steam by hot water. Further increasing of resource-efficiency shall be achieved by use of internal residues as an additional fuel in a solid fuel furnace.

Nachhaltig Wirtschaften

Integrated Service Models for increased resource-efficiency in the business-to-business sector (INERIWI)

For the major resource intensive commercial sectors the real function of products will be ana-lysed and elaborated how to provide the function of the product without selling it. Based on the present material intensity of the branches the potential reduction of environmental burden by applying such models as well as economic and social implications will be deduced.

Fabrik der Zukunft

Material utilization of end-of-term textiles

Mechanical processing of the non-reusable part of collected end-of-life apparels (e.g. cutting, sifting, etc.); development of marketable application for the obtained short fibers in the field of construction materials (e.g. bitumen modification)

Fabrik der Zukunft

Pilot machine for the production of lightweight sandwich-elements in batch mode consisting only of one polymer component.

Further development of a new technology for the production of lightweight sandwich-elements consisting only of one polymer component (for example polypropylene). This pilot machine is the basis to get all the necessary figures and experience for the development of the production machine and to produce the first parts of the car bodies for the zero series.

Fabrik der Zukunft

Raise in efficiency due to optimized waste heat management in heat intensive processes of the metal-working industry

This project drives at optimizing the energy input at the manufacturing process of oil tempered spring steel. This aim is met by investigating different options of waste heat recovery from industrial furnaces and heat insulation of heat treatment bathes. Besides, options of lead removal from anthracite will be listed.

Fabrik der Zukunft

Raising efficiency by an optimized filters purification system using waste heat in metal industry

Purification and disposal of production effluents in waste water from metal manu¬fakturing processes is of economical and ecological importance for the Joh. Pengg AG. Econamical solutions for optimised purification of the filter textiles and the drying of the filter cake with waste heat have been found.

Fabrik der Zukunft

Thermal detection of cracks on glowing wire during the process of rolling with regard to reduction of rejections

Developing a non-destructive and fully automated testing to detect surface cracks and laps in rolled wires during the production at temperature values of 800-1000°C and at a material speed of 30-40 m/s, with regard to reduction of rejections.

Nachhaltig Wirtschaften

Wood-processing employing a superimposition of ultrasonic vibrations

Development of wood-processing techniques employing high-frequency ultrasonic vibrations in terms of applications in the woodworking industry.

Fabrik der Zukunft

ZERIA 3 (Zero Emissions Research in Application)

Elaboration of the principles for zero emission enterprises. The results show that this approach can be realistic and economically advantageous in many cases.

Fabrik der Zukunft

ZERMEG III - Decision guidance for the visualisation of the achievements of sustainable corporate strategies

ZERMEG III creates a virtual factory of the future from the combination of the research results of different projects. This model will be used to generate real experience for managers in experimenting taking organisational and technical decisions with regard to a sustainable development.

Fabrik der Zukunft

ZERMET - Zero Emission Retrofitting For Existing Textile Plants

Minimisation of the consumption of water, chemicals and energy in the textile industry. Further development of the ZERMEG approach in the form of a questionnaire and application in the textile industry.